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| Tel:
913-906-0400 • Fax: 913-906-9815 • USA
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Model: FC-4
for quenching furnaces having oil reservoir size of 1,000 to 3,000
gallons and various sizes of screw machines.
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Filtration
: FC-4
is designed to remove excessive carbon particulate from quenching
oil and cutting oil. There are 3 different filter elements available
to choose:
C-5 for 5 micron filter
C-12 for 12 micron filter
C-24 for 24 micron filter
These filters are low cost element
with higher surface area to increase dirt holding capacity. |
For Quenching
Oil : The excessive
carbon in quenching oil causes stain on part surface and weak
spot on metal surface. This heat treated part will eventually
deform under stress over a period of time and break prematurely. Embedded
carbon on material surface causes inconsistent
hardness quality through heat treated material. The quenching
speed variation caused by excessive carbon will have negative impact on
cooling curve and cooling rate during
heat treating process. The continuous filtered quenching oil will reduce
furnace corrosion and high maintenance.
For Cutting Oil :
The excessive carbon, metal fines and sludge in cutting oil causes 15%
to 30% additional increase in normal
tool life and poor precision machining operation which the scrap
rate can be more than double in percentage. Sludge and metal
fines will cause an inconsistent viscosity index shifting
which reduce the thermal transfer from the high heat
spot creating at the point of contact. This causes excessive heat
built up at the tool tip and thus causes premature tool wear.
Having cutting oil supply at less than 20 micron particulate
level will provide the best built-in precision quality
control process during machining operation.
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FC-4
Specifications *
| Dimension:
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18"W
x 24"L x 47"H |
| Weight: |
450 pounds (205 kgs)
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| Flow Rate: |
10 GPM depending on oil viscosity
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| Pump Data: |
10 GPM Positive displacement,
1 HP motor |
| Power Source: |
110V-1ph or 220V-1ph or 480V-3ph
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| Controller: |
Programmable digital controller
with EEPROM retained memory and battery backup |
| Electric
Enclosure: |
NEMA 12 metallic enclosure,
water tight, dust proof, terminal blocks, contactors, all components
are UL and CE approval, meet NEC (National Electric Code) standard
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| Automatic Control: |
Auto stop by differential
pressure switch shut down, timer switch, optional oil level
switch to detect low oil level |
| Oil Temperature: |
Filtration of oil having temperature
up to 400 °F |
| Alarm Light: |
"REPLACE FILTER"
alarm pilot light |
| Seal: |
All oil seals are viton material
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| ASME Code: |
Available upon request |
| Discreet
Output: |
Ready discreet output wired
from terminal block to PLC |
| Discreet Input: |
Ready discreet output wired
from terminal block to PLC |
| Filter
Elements: |
C-5 for 5 micron filter element
C-12 for 12 micron filter element
C-24 for 24 micron filter element |
* Specifications
are subject to change without notice. |

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